5-30L AI Voice Controlled Magnetic Suspension Barrel Production Line Automatic Liquid Filling Capping Labeling Palletizing Line
CN
CN Supplier
25 YRS
25 YRS
Basic Information
Applicable Barrel Capacity
5L to 30L
Production Rate
20-25 units per hour
Performance Features
Voice Control Interface
Multi-language AI Voice Recognition for Operation Commands
Automation Level
Fully Automated from Loading to Unloading
Mixing Precision
Speed Control Accuracy ±0.5%
Product Overview
The 5-30L AI Voice Controlled Magnetic Suspension Barrel Production Line is a fully automated, intelligent liquid packaging solution designed for high-efficiency, flexible production of 5L to 30L liquid materials across food, chemical, pharmaceutical, agrochemical, and daily chemical industries. This integrated line combines cutting-edge AI control, magnetic levitation-inspired design, and robotic automation to deliver a seamless, end-to-end production workflow from depalletizing to finished product output, with minimal manual intervention and ultra-fast changeover capabilities.
Core Production Workflow
The line automates the entire packaging process in a continuous, optimized sequence:
- Automatic Depalletizing: CDJ-01 collaborative robot system unloads empty barrels from pallets at 6-10 barrels per minute, ready for production.
- Intelligent Filling & Capping: GX4-1 tracking filling and capping integrated machine performs high-precision filling (accuracy: ±80g for 5L, ±10g for 10L, ±20g for 20L) and reliable capping, with speeds up to 6000 buckets/hour for 5L products, compatible with barrel sizes from 200×140×320mm to 290×260×500mm.
- Online Checkweighing: WT-40 checkweigher inspects filled products (max capacity 40kg, accuracy ±10g) and automatically rejects unqualified items to ensure product consistency.
- High-Speed Labeling: TN-200LDS double-sided self-adhesive labeling machine applies labels at 2500 buckets/hour (5L) / 1500 buckets/hour (25L), supporting label sizes up to 300mm×200mm for clear product branding.
- Automatic Carton Handling: Fully automatic carton erector forms boxes, followed by robotic packing for 5-10L products, automatic sealing, and final palletizing.
- Robotic Palletizing: KMD-1K industrial robot integrated system completes high-precision (±0.2mm repeat positioning) case packing and palletizing, with a 250kg load capacity and 3.15m reach distance for efficient finished product output.
Key Technological Advantages
- AI Voice-Controlled Quick Changeover: AI voice switching enables full line parameter adjustment in just 15 minutes, drastically reducing downtime between product batches and boosting production flexibility.
- Magnetic Levitation-Inspired Design: Dynamic, high-end magnetic levitation-style appearance elevates the production line’s visual appeal and technological positioning for modern smart factories.
- Fully Robotic Integrated Operation: Collaborative and industrial robots handle depalletizing, packing, and palletizing, eliminating manual labor, reducing operational costs, and improving production safety.
- Automatic Cartoning Mold Switching: The line supports automatic switching of cartoning molds, enabling ultra-fast product changeover to adapt to diverse packaging requirements.
- High Precision & High Efficiency: Industry-leading filling accuracy, high-speed labeling, and continuous automated workflow ensure stable, high-yield production for large-volume liquid packaging needs.
Application Scope
This production line is ideal for intelligent packaging of a wide range of 5-30L liquid materials, including:
- Food & beverage: Edible oil, syrup, liquid food additives, barreled drinking water
- Chemical & industrial: Lubricants, industrial chemicals, detergents, cleaning solutions
- Agrochemical: Pesticides, herbicides, liquid fertilizers
- Pharmaceutical & daily chemical: Liquid pharmaceuticals, personal care products, household chemicals
Customization & Scalability
The line is fully customizable to meet specific production requirements, including different barrel sizes, cap specifications, filling accuracies, and integration with upstream/downstream production equipment. It is designed for scalable expansion, making it suitable for both mid-sized manufacturers and large-scale industrial production bases.
FAQ
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What bucket sizes is this production line compatible with?This line is designed for 5–30L plastic or metal barrels, with compatible dimensions ranging from 200×140×320mm up to 290×260×500mm. It supports common cap sizes with diameters from 20mm to 70mm.
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How long does it take to switch between different products?Thanks to AI voice control and automatic mold switching, the entire line can be adjusted and put back into production in about 15 minutes, greatly reducing downtime and improving production flexibility.
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What is the filling accuracy and production speed?For 5L containers, filling accuracy is ±80g and speed reaches up to 6,000 buckets/hour. For 20L containers, accuracy is ±20g with a speed of 300–400 buckets/hour. Actual performance may vary slightly based on material properties.
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Can this line automatically remove unqualified products?Yes. The line is equipped with a WT-40 online checkweigher that automatically weighs each filled barrel and rejects non-conforming products in real time to ensure consistent filling quality.
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What industries is this production line suitable for?It is widely used for food, edible oil, lubricants, chemicals, daily chemicals, agrochemicals, and other liquid products in 5–30L barrels. It can also be customized for food-grade or corrosive material applications.
Company Overview
Jiangsu Jinwang Intelligent Technology Co., Ltd. is a professional intelligent equipment manufacturing and service-oriented internet platform company specializing in the R&D, manufacturing, sales and service of unmanned intelligent factories for agrochemical formulations, covering intelligent processing, intelligent packaging, intelligent warehousing and intelligent operation.
With a registered capital of 22.22 million yuan and a land area of 100 mu, the company employs more than 300 professional and technical personnel. Jinwang Intelligent has been awarded a series of honors, including National High-Tech Enterprise, Jiangsu Engineering Technology Research Center for Agrochemical Packaging Machinery, Jiangsu Enterprise Technology Center, Jiangsu Famous Trademark, Jiangsu Demonstration Enterprise of Service-Oriented Manufacturing, Changzhou Mayor Quality Award, and Jiangsu Specialized, Sophisticated, Unique and New Small and Medium-sized Enterprise.
For nearly 20 years, Jinwang Intelligent has been focusing on the agrochemical industry. Through years of efforts, it has established strategic partnerships with outstanding domestic and foreign enterprises such as BASF, Syngenta, Limin, FMC, Bayer, Adama, UPL, Sinochem Group, Shenzhen Noposion, Guangxi Tianyuan, Guangdong Zhongxun, Foshan Yinghui, Jiangxi Zhengbang, Qingyuan Nongguan, Shandong Runfeng, Shandong Huayang, Jinan Zhongke, China National Agricultural United, Qingdao Hailier, Shanghai Shengnong, Jilin Bada, Jilin Jinqiu, Zhongtian Bangzheng, Shaanxi Meibang, Sichuan Lier, Sichuan Guoguang, Jiangsu Red Sun, Nantong Taihe, Anhui Kelihua and Anhui Jiuyi.
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Basic Information
| Company Name | 江苏金旺智能科技有限公司 | Country/Region | China |
| Business Type | Manufacturer/Factory | Company Size | 500 |
| Established | July 8, 2002 | ||
| Address | No. 135, Yangang Middle Road, Jintan District, Changzhou City, Jiangsu Province, P.R.China | ||
| Main Products | Pesticide Filling Machine, Fertilizer Filling Machine, Veterinary Medicine Filling Machine, Grain & Oil Filling Machine and Filling Line, Capping Machine, Labeling Machine, AI Palletizing Machine, as well as Intelligent Warehousing and Intelligent Operation System. | ||
Company Introduction
Jiangsu Jinwang Intelligent Technology Co., Ltd. is a professional intelligent equipment manufacturing and service-oriented internet platform company specializing in the R&D, manufacturing, sales and service of unmanned intelligent factories for agrochemical formulations, covering intelligent processing, intelligent packaging, intelligent warehousing and intelligent operation.
With a registered capital of 22.22 million yuan and a land area of 100 mu, the company employs more than 300 professional and technical personnel. Jinwang Intelligent has been awarded a series of honors, including National High-Tech Enterprise, Jiangsu Engineering Technology Research Center for Agrochemical Packaging Machinery, Jiangsu Enterprise Technology Center, Jiangsu Famous Trademark, Jiangsu Demonstration Enterprise of Service-Oriented Manufacturing, Changzhou Mayor Quality Award, and Jiangsu Specialized, Sophisticated, Unique and New Small and Medium-sized Enterprise.
For nearly 20 years, Jinwang Intelligent has been focusing on the agrochemical industry. Through years of efforts, it has established strategic partnerships with outstanding domestic and foreign enterprises such as BASF, Syngenta, Limin, FMC, Bayer, Adama, UPL, Sinochem Group, Shenzhen Noposion, Guangxi Tianyuan, Guangdong Zhongxun, Foshan Yinghui, Jiangxi Zhengbang, Qingyuan Nongguan, Shandong Runfeng, Shandong Huayang, Jinan Zhongke, China National Agricultural United, Qingdao Hailier, Shanghai Shengnong, Jilin Bada, Jilin Jinqiu, Zhongtian Bangzheng, Shaanxi Meibang, Sichuan Lier, Sichuan Guoguang, Jiangsu Red Sun, Nantong Taihe, Anhui Kelihua and Anhui Jiuyi.
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Negotiable
1 Set
(MOQ)
This production line is suitable for the intelligent production of various liquid materials ranging from 5-30L
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